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Our Manufacturing Process

Complete in-house control from patient imaging to final implant delivery. We combine advanced software, expert engineering, and precision manufacturing for optimal patient outcomes.

From Scan to Surgery: Our 5-Step Process

Patient-specific implants engineered with precision at every stage

01

Segmentation & Design

Using 3D Slicer for precise segmentation from CT/MRI scans, combined with Magics and Blender for advanced implant design.

  • Patient-specific segmentation from medical imaging
  • CAD modeling for precise implant geometry
  • 3D visualization and design optimization
3D SlicerMagicsBlender
01

Segmentation & Design

02

In-House Design & Anatomy Execution

02

In-House Design & Anatomy Execution

Custom anatomical design tailored to individual patient requirements with expert engineering.

  • Patient-specific anatomy matching
  • Biomechanical analysis and optimization
  • Design validation and approval
03

In-House Biomodels & Manufacturing

Complete in-house manufacturing of Neuro, Oral-Maxillofacial, and Orthopedic implants with full quality control.

  • In-house biomodel production for surgical planning
  • Advanced manufacturing techniques
  • Real-time quality monitoring
NeurosurgeryOral-MaxillofacialOrthopedic
03

In-House Biomodels & Manufacturing

04

Post-Processing & Surface Finishing

04

Post-Processing & Surface Finishing

Multiple finish options to meet specific clinical and aesthetic requirements.

  • Precision surface treatment
  • Quality inspection and validation
  • Final packaging and sterilization preparation
05

Technical Support

Dedicated technical team for solving manufacturing queries and providing expert consultation.

  • Pre-operative planning consultation
  • Manufacturing process guidance
  • Post-delivery technical support
05

Technical Support

In-House Capabilities

Complete control over the entire manufacturing process ensures quality, precision, and rapid turnaround times.

Patient-Specific Design

Custom implants tailored to individual patient anatomy using advanced 3D imaging and CAD software.

In-House Manufacturing

Complete control from design to production ensuring quality, precision, and rapid turnaround.

Biomodel Production

Defect prototypes and anatomical models created in-house for pre-operative planning.

Multiple Materials

Titanium alloys, stainless steel, and specialized coatings for optimal biocompatibility.

Advanced Software

3D Slicer, Magics, and Blender for precision design and manufacturing optimization.

Quality Control

Rigorous testing and inspection at every stage of the manufacturing process.

Surface Finish Options

Choose from three premium finish options to meet specific clinical and aesthetic requirements

MATT-MATT

Matte finish on both surfaces

MATT-MIRROR

Matte exterior with mirror-polished interior

MIRROR-MIRROR

High-polish mirror finish on both surfaces

Expert Technical Support

Our brilliant engineering team is ready to solve your technical and manufacturing queries. Get expert consultation throughout the process.